HAAKE™ MiniLab 3 Micro Compounder

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Find unmatched flexibility in designing today's products for tomorrow's world. The Thermo Scientific™ HAAKE™ MiniLab 3 Micro Compounder provides extrusion specifications and online rheology measurements for pilot and scale-up projects across a range of compounded materials. 

Using material amounts as small as 5 grams, or 7 cm3, the HAAKE MiniLab 3 delivers meaningful results that enable you to streamline your new material development. Its screw speed and pressure range make it ideal for compounding expensive materials and for performing reactive extrusions.

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Getting new compounds faster and documenting structural changes online has never been easier. The HAAKE MiniLab 3 Micro Compounder is a conical, twin-screw compounder with an integrated backflow channel. The compounder works as either a stand-alone unit or can be fully computer-controlled system, and can be used with either co- or counter-rotating screws. It is equipped with an inert gas flush system. Due to its channel and a bypass valve design, the residence time is well defined. Two pressure transducers are integrated in the backflow channel, which allow the measurement of relative melt viscosity when counter-rotating screws are used. Using the optional force feeder with the HAAKE MiniLab 3 Micro Compounder, continuous extrusion with very small volume flows is possible.
4688f2fb83bbb.pngThe HAAKE MiniLab 3 Micro Compounder Features:

  • Co- and counter-rotating twin screws
  • Integrated viscosity measurement (with HAAKE PolySoft OS)
  • Automatic bypass operation for circulation/extrusion
  • Pneumatic feeding
  • Local control via tablet (Android™) for  intuitive operation
  • Split barrel exit for easy cleaning
  • Compact enough to fit into laboratory fume hood

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Recommended for material science research, such as testing expensive additives and developing new formulations.



Compounding and extrusion instrument selection guide

 Barrel diameter (mm)Barrel
length
L/D
Da/Di       

Achievable output

(kg/h)*

Temp. (°C)Screw designMax. screw speed (rpm)Temp. zones **Drive power (kW)
HAAKE MiniCTWConical  0.01–0.1300Conical co- and counter rotating3602***0.4
Pharma mini HMEConical  0.01–0.1280Conical co- and counter rotating3602***0.4
MiniLab 3Conical  0.01–0.1350 (420)Conical co- and counter rotating3602***0.4
Laboratory scale
Pharma 1111401.720.02–2.5280Parallel co-rotating100081.5
Process 1111401.720.02–2.5350 (450)Parallel co-rotating100081.5
Process 1616401.730.4–20350 (450)Parallel co-rotating100083.7
Rheomex PTW 16 OS1625 (40)1.730.2–10400 (450)Parallel co-rotating11007 (10)7 (16)****
Rheomex PTW 24 OS2428 (40)1.770.5–50400 (450)Parallel co-rotating1100 (560)7 (10)16 (7)****
Rheomex CTW 100 OSConical  0.2–5450Conical counter rotating25037 (16)****
Pilot processing and production
TSE 24 MC2428 (40)1.770.5–50400 (450)Parallel co-rotating500 (1000)7 (10)5.5(11)
Pharma 1616401.730.2–5300Parallel co-rotating100082.5
Pharma 2424401.770.5–20300Parallel co-rotating1000811

L/D = Ratio of flighted screw length to outer diameter

PC = External computer control

TS = Integrated touchscreen control

 

* = Material dependent

** = Barrel length dependent

*** = Common set point

****= Driven by PolyLab drive unit

 

( ) = Optional





For Research Use Only. Not for use in diagnostic procedures.