Process 11 Parallel Twin-Screw Extruder

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Save time and money developing formulations for polymer and food products with the Thermo Scientific™ Process 11 Parallel Twin-Screw Extruder. Use as little as 20 gm of material per experiment with this parallel co-rotating extruder to optimize your process parameters and formulation.
497ca808bd44d.pngThis lab bench extruder is ideal for a variety of compounding workflows with accessories such as: dies, 3D filament spooler, sheet take-off system, pelletizer, and a melt pump for Pulsation-free metering of melt that enables production suitable for filaments, sheet film or fiber spinning. Create test specimens using the Thermo Scientific™  HAAKE™  MiniJet Pro Injection Molding system for testing mechanical or optical properties. Choose from two Process 11 Extruders; standard or hygenic version for food applications (e.g., plant-based meat analogues).

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The Process 11 Parallel Twin-Screw Extruder was created with a user-friendly touch-screen operation that features an integrated feeder control and easily removable product contact parts. The compact monocoque design minimizes the usage of lab space and is ideal for fume hood applications. The screw elements and barrel design scale geometrically across all Thermo Scientific extruders and allow easy process scale-up.


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The Process 11 Parallel Twin-Screw Extruder Features:

  • Minimized sample material usage (20 g)
  • Throughput range 20g/h to 2.5kg/h
  • Small footprint bench top design that is easily transportable
  • Segmented screw design with removable top half barrel
  • Easy-to-operate touch screen with integrated feeder control
  • Geometrically scalable screw and barrel design across portfolio

404a411809e49.pngRecommended for:

Materials:

  • Polymers
  • Additives
  • Adhesives
  • Food
  • Cosmetics

2b9bbb7029a87.pngApplications:

  • Compounding
  • Masterbatches
  • Nanocomposites

A small footprint reduces lab space requirements and lower ingredient consumption reduces environmental contamination and operator exposure.
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Compounding and extrusion instrument selection guide

 Barrel diameter (mm)Barrel
length
L/D
Da/Di       

Achievable output

(kg/h)*

Temp. (°C)Screw designMax. screw speed (rpm)Temp. zones **Drive power (kW)
HAAKE MiniCTWConical  0.01–0.1300Conical co- and counter rotating3602***0.4
Pharma mini HMEConical  0.01–0.1280Conical co- and counter rotating3602***0.4
MiniLab 3Conical  0.01–0.1350 (420)Conical co- and counter rotating3602***0.4
Laboratory scale
Pharma 1111401.720.02–2.5280Parallel co-rotating100081.5
Process 1111401.720.02–2.5350 (450)Parallel co-rotating100081.5
Process 1616401.730.4–20350 (450)Parallel co-rotating100083.7
Rheomex PTW 16 OS1625 (40)1.730.2–10400 (450)Parallel co-rotating11007 (10)7 (16)****
Rheomex PTW 24 OS2428 (40)1.770.5–50400 (450)Parallel co-rotating1100 (560)7 (10)16 (7)****
Rheomex CTW 100 OSConical  0.2–5450Conical counter rotating25037 (16)****
Pilot processing and production
TSE 24 MC2428 (40)1.770.5–50400 (450)Parallel co-rotating500 (1000)7 (10)5.5(11)
Pharma 1616401.730.2–5300Parallel co-rotating100082.5
Pharma 2424401.770.5–20300Parallel co-rotating1000811

L/D = Ratio of flighted screw length to outer diameter

PC = External computer control

TS = Integrated touchscreen control

 

* = Material dependent

** = Barrel length dependent

*** = Common set point

****= Driven by PolyLab drive unit

 

( ) = Optional





For Research Use Only. Not for use in diagnostic procedures.